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EPS automatic high-efficiency energy-saving molding machine

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1, rack structure

a. The high-strength frame further strengthens the front and rear formwork, and adopts a one-piece machine foot, which integrates the formwork and the machine foot, which greatly improves the rigidity and stability of the formwork.

b. Template stress relief annealing, imported CNC machining center processing.

c. Sand blasting and rust removal, with high anti-corrosion and anti-corrosion cycle.

2, hydraulic system EPP Machine

a. It is driven by one or two hydraulic cylinders, and the mold opening and closing speed is fast, and the power is low and energy saving.

b. According to the size of the table, multiple auxiliary hydraulic cylinders are used to lock the mold at the same time, and the mold clamping can be balanced when the pressure of the hydraulic system is low.

3, the control system

a. PLC and touch screen are used to complete the automatic cycle process of the machine, such as mold opening and closing, feeding, heating, heat preservation, cooling, demoulding, and product ejection.

b. The machine adopts a rotary encoder to control the travel distance of the mold opening and closing. When feeding, the seam is kept the same every time, and the feeding density is uniform. � � � � eps foam compactor � � � �

c. Using high-precision sensors, the heating pressure parameters can be directly set on the touch screen, which is accurate and convenient.

4, injection system

a. Double vertical pressure barrels, turntable discharge system, a variety of feeding methods to choose, the feeding is even and full.

b. It adopts double valve and double air exhaust to feed the material on both sides, which saves air and is easy to install.

5, energy system

a. The pilot steam decompression system is adopted to make the steam pressure more stable.

b. Steam, demolding compressed air, cooling vacuum pressure and flow are independently adjustable.

c. The balance valve is used to control the heating of the machine, which can effectively adjust the steam pressure at the outlet of the steam valve. The steam pressure and temperature in the cavity are the same each time.

6, cooling system

a. The vacuum system of the machine is mainly composed of a vacuum energy storage tank, a vacuum condensation tank and a high-efficiency water ring vacuum pump. The condensation drainage pipe is enlarged and lengthened. The cooling adopts vacuum as the main method and water cooling as the auxiliary, so that the water content of the product is lower.

b. High vacuum cooling system to achieve high temperature demoulding and save steam. The equipment reserves a central vacuum interface.

Technical parameters Technical Data: � � � � � � � � �

Serial No.	Items	Unit/ TypeUnit/Type		EPS-ZC-1400E	EPS-ZC-1500E	EPS-ZC-1700E	EPS-ZC-1800E	EPS-ZC-2200E
EPS-ZC-1200E
1	Die size	mm
Mold Dimension	1200*1000	1400*1200	1500*1300	1700*1500	1800*1600	2250*2150
2	Large product size	mm
Max Dimension of Products	1020*820×380	1220*1020*380	1320*1120*380	1520*1320*380	1620*1420*380	2080*1980*380
3	rear window size	Window Size	mm	1060×860	1260×1060	1360×1160	1580×1360	1660×1460	2100×2000
4	big stroke	mm
Max.Interval	1200	1400	1400	1400	1400	1400
5	small itinerary	mm
Min.Interval	150	210	210	210	210	210
6	travel speed	mm/sec
Speed ​​of Procession	160	160	160	120	120	120
		PressurePressure	Mpa	0.3-0.7	0.3-0.7	0.3-0.7	0.3-0.7	0.3-0.7	0.3-0.7
7	Steam Steam	Inlet Inlet DN	mm	DN65	DN80	DN100	DN100	DN100	DN100
		Consumption	kg/kg	Consumption of 8-10 tons of steam per ton of raw materials8-10TSteam/1T EPS Material
	compressed air	PressurePressure	Mpa	0.5-0.7	0.5-0.7	0.5-0.7	0.5-0.7	0.5-0.7	0.6-0.8
8	Compressed	Inlet	mm	DN50	DN50	DN50	DN50	DN50	DN50
	Air	Consumption	m3/cycle	1.5	1.8	2	2.2	2.3	2.8
9	Cooling water	Inlet	mm	DN65	DN80	DN80	DN100	DN100	DN100
	Cooling Water	Consumption	kg/cycle	20-70	25-70	25-80	30-90	35-100	50-120
10	Vacuum pump suction capacity
	Vacuum Pump Capacity	m3/h	230	230	230	280	280	280
11	Installed powerConnected load	kw	11	12.5	14.5	16.5	16.5	20.5
12	Voltage Voltage	v	380	380	380	380	380	380
13	Production cycle Cycle Time	s	38-60	38-60	40-70	45-80	45-80	45-80
14	Overall Dimension	mm	5200*1940*3000	5200*2140*3200	5200*2240*3300	5200*2450*3500	5200*2550*3650	5200*2800*4000
15	Weight of the whole machine	kg	4500	6500	7000	7500	8000	10000